The feeder, jaw crusher, impact crusher, and vibrating screen are integrated into a frame to form a closed crushing production line, which is efficient and flexible. It is suitable for sma capacity stone-crushing equipment production lines and can independently meet the production needs of customers.
The jaw crusher + impact crusher four-combination mobile crushing station has been widely used in many industries such as mining, building materials, and solid waste treatment due to its advantages such as efficient crushing, flexible adaptability, energy saving, and economy, intelligent automation, and environmental protection and safety.
Mobile crushing and screening equipment is a modular mobile production line that integrates crushing, screening, and conveying functions. It is usually installed on tires or crawler chassis and can be flexibly transferred to other sites. Its core features are high integration and mobility. It does not require fixed infrastructure and can directly reach the raw material site or construction waste dump site to achieve "on-site material processing"
Types of stones suitable for mobile crushing and screening equipment
1. Medium and low hardness stones (such as limestone, bluestone, dolomite, etc.):
Mobile equipment is mostly equipped with a combined crushing process of jaw crusher + impact crusher, which is suitable for materials with compressive strength ≤350MPa. The impact crushing principle of the impact crusher is more efficient for medium hardness stones.
2. Regeneration of construction waste (concrete blocks, asphalt blocks, etc.):
Mobile equipment can quickly enter the demolition site to achieve integrated crushing, screening, and iron removal (with magnetic separator) to produce recycled aggregates.
3. Dispersed mining sites or short-term projects:
Suitable for projects with dispersed sand and gravel mining sites and short mining cycles, avoiding high investment and site restrictions of fixed production lines.
Inapplicable scenarios: If ultra-high hardness stones (such as granite and basalt) need to be finely crushed, cone crushers are required, but mobile cone crushers are more expensive, and fixed production lines are usually more economical.
Advantages and Features
Core Selling Points (Compared With Fixed Production Lines)
No infrastructure costs, extremely short production cycle: The equipment can be put into production as soon as it arrives on site and connected to the power supply (or diesel engine drive), eliminating time-consuming links such as civil engineering and steel structure installation of fixed lines.
Flexible transfer to reduce transportation costs:Go directly to the raw material yard or construction waste site to reduce the material transportation distance (especially suitable for urban demolition projects).
Modular combination to adapt to diverse needs: The host configuration can be freely adjusted according to the characteristics of the raw materials (such as pre-screening when the soil content is high) or the requirements of the finished product (multi-stage screening).
Environmental protection and intelligent control: The new equipment is equipped with spray dust reduction and closed structure, and some models support remote monitoring and automatic adjustment, which complies with environmental protection policies.
Working Principle
Reduce the operating load of the impact crusher: The coarse crushing effect of the jaw crusher breaks large pieces of material into smaller pieces, reducing the operating load of the impact crusher, thereby increasing the overall crushing power.
Optimize particle size distribution: The particle size distribution of the crushed product of the jaw crusher is relatively wide, while the impact crusher can further adjust and optimize the particle size distribution to ensure that the product particle size meets the requirements.
Improve overall crushing efficiency: The combined use can give full play to the advantages of the two crushers, improve the overall crushing efficiency, and shorten the crushing time.
Technical Parameters
Model
YDPZ46‑1007
YDPZ46‑900
YDPZ57‑1210
YDPZ57‑75
YDPZ96‑1214
YDPZ96‑160
Vibrating Feeder
ZSW0625
ZSW0625
ZSW8530
ZSW8530
ZSW9638
ZSW9638
Primary Jaw Crusher
PE400×600
PE400×600
PE500×750
PE500×750
CJ96
CJ96
Feeding Size (mm)
≤350
≤350
≤425
≤425
≤480
≤480
Feeding Size (mm)
15‑60
15‑60
40‑130
40‑130
60‑160
60‑160
Secondary Crusher
Impact crusher
Cone crusher
Impact crusher
Cone crusher
Impact crusher
Cone crusher
Model
PF1007
PYB900
PF1210
CS75
PFW1214
CS160
Feeding Size (mm)
≤250
≤115
≤400
≤150
≤430
≤205
Capacity (t/h)
15‑60
15‑90
70‑130
27‑163
100‑180
109‑349
Vibrating Screen
2/3/4YK1237
2/3/4YK1237
2/3/4YK1848
2/3/4YK1848
2/3/4YK1860
2/3/4YK1860
Belt Conveyor
B500×8m
B650
B650
B650
B800
B800
Capacity (t/h)
15‑60
15‑60
60‑100
100‑150
150‑180
180‑300
Overall Size (mm)
11500*2050*5400
11500*2050*5400
15800*2300*5850
15800*2300*5850
18000*2700*7650
18000*2700*7650
Any change of technical data will not be advised separately.